Solutions & Technology
Explore Avant Assembly Systems' innovative solutions and advanced technologies for Tier 1 automotive companies. We specialize in fully automated assembly lines, ultrasonic punching, and welding stations.
Ultrasonic Welding Station
Experience unparalleled precision with our state-of-the-art Ultrasonic Punch & Weld equipment. Meticulously engineered for exceptional reliability and robustness, every operation is optimized for peak performance. Crafted with premium components and advanced mechanisms, our solution delivers a fast, efficient, and consistently repeatable process throughout its lifecycle. With a design tailored to the unique needs of your products, it guarantees optimal and precise transformations every time.
৹ Bumpers
৹ Wheel flares
৹ Instrumental panels (IPS)
৹ Steering wheels
৹ Center consoles
৹ Doors
৹ Any plastic component required
for interiors and exteriors
Automated Assembly for Electromobility
Empower the future of electric mobility with our state-of-the-art automated manufacturing line. Designed to produce key components for the electric vehicle industry, it seamlessly integrates advanced assembly solutions for electric vehicle chargers, fuse boxes, charging inlets, and more. Equipped with precision vision systems, torque control, adhesive dispensing, automated welding, and specialized testing, it guarantees the highest standards of quality and traceability. From design to implementation, our turnkey system ensures a seamless transition to electromobility.
৹ PCB and stator torque for electric
vehicle chargers
৹ Vision control for component
assembly and soldering application
৹ Heat application for heat shrink tubing
৹ Adhesive dispensing and curing time control
৹ Laser cable cutting
৹ Electrical and functional testing of chargers
৹ Laser marking and traceability
Assembly Cells
Experience versatility and precision with our multifunctional assembly tables, custom-designed to meet your unique specifications. Expertly engineered to transform a variety of plastic components through processes such as snap press, clip driving, manual assembly, torque assembly, and more. Integrated validation mechanisms ensure flawless execution, delivering consistently precise and high-quality assembly every time.
৹ Manual snap press
৹ Smart nest
৹ Torque assembly
৹ Automatic clipping
৹ Mechanical punch
৹ Degates
৹ Automatic pressing
৹ Automatic assembly
৹ Pick and place
End of Line Testers
Achieve flawless product validation with our state-of-the-art test station, designed for comprehensive final verification at the end of your production line. Engineered for precision and reliability, it autonomously conducts rigorous functionality tests on electronic components, electrical assessments, and advanced vision system analyses. Every operation is optimized to meet exact specifications with unmatched accuracy.
৹ Continuity test
৹ Leak test
৹ Functionality test
৹ Inspection with vision system
৹ Hipot test
Robotic Cells
Maximize efficiency with our fully automated work cells, seamlessly integrated with advanced industrial robots. Designed to reduce cycle times and enhance precision, these systems optimize every stage of production. From automated component assembly and ultrasonic welding to clipping, material handling, and thorough inspection, they deliver exceptional reliability and consistent quality at every step.
৹ Ultrasonic welding
৹ Automation clipping
৹ Vision system inspection
৹ Adhesive dispensing
৹ Material handling
৹ Pick and place
Index Tables
Enhance workflow precision with our advanced indexing system, engineered to position each product seamlessly across all workstations. Designed for simultaneous operations, it minimizes cycle times while maximizing efficiency and accuracy, ensuring smooth and optimized production processes.
৹ Ultrasonic welding
৹ Clipping
৹ Electrical testing
৹ Leak testing
৹ Automatic pressing
৹ Automatic torque
৹ Manual assembly
৹ Vision system inspection
